High quality Flange Type Cartridge Heater is an efficient an durable industrial heating element designed for rapid heating of liquids, gases, or metal molds. Its core feature is that it is fixed by flanges to ensure installation stability and sealing. At the same time, the single head outlet structure simplifies the wiring process and is suitable for situations where space is limited or directional heating is required. Widely used in injection molding machines, extruders, chemical reaction vessels, food equipment and other fields.
Product Introduction
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1、 Product Overview
A High quality Flange Type Cartridge Heater is an efficient an durable industrial heating element designed for rapid heating of liquids, gases, or metal molds. Its core feature is that it is fixed by flanges to ensure installation stability and sealing. At the same time, the single head outlet structure simplifies the wiring process and is suitable for situations where space is limited or directional heating is required. Widely used in injection molding machines, extruders, chemical reaction vessels, food equipment and other fields.
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2、 Product Structure and Materials
1. Heating element
-Using high-quality nickel chromium alloy (Cr20Ni80) resistance wire, it has high heating efficiency and long service life.
2. Material of protective casing
-Stainless steel 304/316 (corrosion-resistant), titanium (acid and alkali resistant), Ingrid 800 (high-temperature oxidation resistant) and other options are available.
3. Insulation fillers
-High purity magnesium oxide powder, with good thermal conductivity and excellent insulation performance.
4. Flange design
-Standard flange (round/square), material matched with protective sleeve, optional threaded hole or bolt hole fixation, pressure resistance level up to 10MPa.
5. Sealing method
-Silicone gasket or metal thread seal, leak proof, suitable for liquid heating.
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3、 Technical parameters
-Power range: 100W~20kW (customizable)
-Voltage: 110V/220V/380V, 50/60Hz
-Working temperature: 0~800 ℃ (depending on the material)
-Flange size: DN25~DN150 (or processed according to customer drawings)
-Protection function: Optional overheat protector or thermocouple (PT100 temperature control).
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4、 Product Features
1. Efficient heating
-Heat conversion efficiency>95%, fast heating rate, significant energy saving.
2. High mechanical strength
-Flange reinforcement design, resistant to vibration and impact, suitable for harsh working conditions.
3. Safe and reliable
-Multiple insulation treatment, leakage current<0.5mA, in compliance with IEC standards.
4. Flexible customization
-Support non-standard customization (bending shape, special voltage/power, explosion-proof type, etc.).
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5、 Application scenarios
-Industrial field: Injection mold heating, oil tank thermal oil heating, chemical pipeline insulation.
-Food industry: fermentation tanks, sterilization pots, food machinery heating.
-Environmental protection equipment: wastewater evaporator, air heating system.
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6、 Installation and maintenance
1. Installation steps
-Align the flange with the equipment interface, tighten the bolts, and ensure that the sealing gasket is tightly pressed.
-The wire connection terminals need to be equipped with waterproof sleeves to avoid short circuits.
2. Maintenance suggestions
-Regularly remove surface scale and check flange sealing.
-Long term disuse requires power outage and storage in a dry environment.
7、 Quality Certification and Service
-Certified by CE and RoHS, providing a 12-month warranty.
-Technical support: Free selection guidance, installation drawings, and after-sales maintenance services are provided.
conclusion
The High quality Flange Type Cartridge Heater has become the preferred solution in the industrial heating field due to its excellent durability and adaptability. We support personalized customization and welcome specific parameter requirements to provide you with precise matching heating solutions!
