Uniform Heating Cartridge Heater, also known as uniform temperature cartridge heater, is an efficient and stable heating device widely used in many industrial fields. Uniform Heating Cartridge Heater has become the first choice for heating solutions in many industries with its excellent uniform temperature effect, efficient heating performance, wide application fields and diversified technical parameters. The following is a detailed introduction to it.
Uniform Heating Cartridge Heater is an electric heating tube product with only one end outlet. Its core feature is that it can keep the temperature of the whole or a certain section of the heated object uniform, and the high and low difference is within a certain range. This feature makes the uniform temperature cartridge heater particularly suitable for occasions requiring high-precision temperature control.
The working principle of Uniform Heating Cartridge Heater is based on the process of converting electrical energy into thermal energy. It is mainly composed of metal tube, heating wire and insulating filler. The heating wire is usually made of nickel-chromium heat-resistant alloy wire, which is wound on a magnesium oxide core rod with excellent insulation and thermal conductivity. When current passes through the heating wire, a resistance heating effect is generated, the heating wire heats up, and the heat is transferred to the metal tube by conduction, and then the metal tube transfers the heat to the object to be heated by radiation and conduction.
In order to achieve the uniform temperature effect, the Uniform Heating Cartridge Heater takes into account the influence of heat dissipation conditions and the use environment when designing, and adjusts the power distribution of the heating wire through a customized method to ensure that the entire tube is heated evenly.
At the same time, combined with the calculation simulation of the heat dissipation effect, the design is further optimized to ensure that high-precision temperature uniformity is achieved in actual use.
1. Good uniform temperature effect: Through customized design and power adjustment, the temperature difference of the heated object is kept within a certain range, meeting the high requirements of temperature uniformity in different application scenarios.
2. High heating efficiency: The structure is reasonably designed, and it can reach the set temperature in a short time, improving the heating efficiency.
3. High temperature stability: Made of high temperature resistant materials, it can maintain stable heating performance in high temperature environments.
4. Fast response: It has good response speed, can quickly adjust the heating power to achieve temperature control, and ensure the stability of temperature.
5. Easy to install: It is small in size, light in weight, and has a simple installation process, suitable for various equipment and molds.
6. Long life: It is made of high-quality materials, has good durability and long life, and is suitable for long-term use.
Uniform Heating Cartridge Heater is widely used in many industries, including but not limited to:
1. Mold heating: In stamping molds, injection molds, extrusion molds, rubber molding molds, etc., ensure that the overall temperature of the mold is uniform, improve production efficiency and product quality.
2. Packaging machinery: In packaging sealing, hot cutting knives and other equipment, achieve fast and uniform heating to ensure sealing quality and cutting effect.
3. Semiconductor processing: In processes such as semiconductor coating, provide a stable temperature environment to ensure process quality.
4. Pharmaceutical machinery: In the pharmaceutical process, the reactor, drying oven and other equipment are uniformly heated to meet the high standards of drug production.
5. Uniform heating platform: In the case of target heating, precious metal stripping and recovery, multiple cartridge heaters are horizontally embedded in the metal plate to achieve uniform heating of the plate surface.
The technical parameters of the Uniform Heating Cartridge Heater are diverse and can be customized according to customer needs, including but not limited to:
1. Shell material: Stainless steel 304, stainless steel 321, stainless steel 310S, Ingel 800, Ingel 840, etc.
2. Heating wire: High-quality nickel-chromium heat-resistant alloy wire is selected to determine the power of the heating tube.